Each subpack has it's own BMS. Which monitors every cell and along with virtual cell model
While driving, a commercial vehicle barely generates any
heat in the battery pack, with average C rates of 0.3C
But rapid charging the battery pack generates roughly 200x
the normal heat, with an average C rate of 4C
X200
Off-Board cooling is needed for all categories.
As the vehicle size scales-up, so do battery capacities and hence total heat generated during rapid charging in proportion to battery capacity. A 3W (~ 10kwh battery capacity) will need a 1-2Tr cooling system (150kgs), while a bus ( 400kwh battery pack) with 1.5MW of charging will need a 30-50Tr cooling system, which is near impossible to package onto a bus.
Across all categories off-board cooling unlocks significant weight, volume and cost advantages for the vehicle. An off-board chiller is shared by multiple vehicles there-by distributing cost pressures.
